When shopping for industrial equipment like Roots blowers in India, it’s tempting to go for the cheapest option available. With prices for small Roots blowers starting as low as ₹25,000, who wouldn’t want to save some money? However, as many Indian businesses have learned the hard way, opting for a bargain can lead to unexpected expenses down the road. Roots blowers are vital in industries like wastewater treatment, pneumatic conveying, and chemical processing across cities like Ahmedabad, Delhi, and Mumbai. While a low-cost blower might seem like a steal upfront, the hidden costs can quickly pile up, making it a costly mistake. In this blog, we’ll explore these hidden costs in detail and explain why investing in quality blowers—like those from Akash Blowers—is a smarter choice for your rupees.
What Are Roots Blowers?
Roots blowers, also called positive displacement blowers, are mechanical devices that move air or gas using rotating lobes. They’re widely used in India for tasks like aerating sewage treatment plants (STPs) in urban areas or conveying materials in factories. The basic design involves two or three lobes spinning inside a casing, pushing air from one side to the other with steady flow. Whether you’re running a small fish farm in Tamil Nadu or a cement plant in Rajasthan, Roots blowers keep operations humming. But here’s the catch—not all blowers are built the same, and a cheap model priced at ₹30,000 might end up costing you lakhs in the long run.
The Allure of Cheap Roots Blowers
In India, where every rupee counts, cheap Roots blowers are a big draw. A small 1 HP twin-lobe blower might cost just ₹25,000–₹40,000, compared to a premium model at ₹60,000 or more. For small businesses or startups in cities like Pune or Coimbatore, that price gap can feel like a lifeline. Suppliers on platforms like IndiaMART often advertise these low rates, making them hard to resist. But while the upfront savings are real, the hidden costs—think repairs, downtime, and energy bills—can turn that ₹25,000 blower into a financial drain.
Hidden Cost #1: Poor Build Quality and Durability
Cheap Roots blowers often cut corners on materials and construction. Instead of high-grade stainless steel or precision-machined parts, you might get low-quality cast iron that wears out fast. In India’s humid coastal regions or dusty industrial hubs, this can spell disaster. For instance, a budget blower’s lobes might not maintain tight tolerances, leading to air leaks and breakdowns within a year. Repairs could cost ₹10,000–₹20,000 each time, and replacing the unit might set you back another ₹30,000 sooner than expected.
A quality blower from Akash Blowers, priced around ₹50,000–₹1,00,000 depending on capacity, uses CNC-machined components and durable materials. This means fewer breakdowns and a lifespan of 10 years or more, saving you lakhs over time compared to a cheap model that fails every few years.
Hidden Cost #2: Energy Inefficiency
Electricity costs in India aren’t cheap, especially for industries running blowers 24/7. A low-cost Roots blower, say a 5 HP model at ₹50,000, might guzzle power due to poor design—think outdated twin-lobe setups or sloppy airflow paths. If it consumes an extra 2-3 kW per hour, that’s ₹15–₹20 more per hour at ₹7–₹8 per unit (typical industrial rates in India). Over a year of continuous use, that’s an additional ₹1,31,400–₹1,75,200 in energy bills.
Premium blowers, like the tri-lobe models from Akash Blowers starting at ₹80,000, are designed for efficiency. They use less power—often saving 10-15% on electricity—making them worth the extra upfront cost, especially for high-usage applications like STPs or ETPs.
Hidden Cost #3: High Maintenance and Downtime
Maintenance is a fact of life for Roots blowers, but cheap ones demand it far too often. A ₹40,000 blower might need new bearings or seals (₹5,000–₹10,000 per replacement) every six months due to low-quality parts. Add labour costs of ₹2,000–₹5,000 per service in cities like Bangalore or Chennai, and you’re looking at ₹20,000–₹30,000 annually. Worse, when it breaks down unexpectedly, downtime could halt your production line—costing ₹50,000 or more in lost output for a medium-sized factory.
High-quality blowers from Akash Blowers, priced between ₹50,000 and ₹1,50,000, are built to last with minimal upkeep. With sturdy components and local support, you might spend just ₹5,000–₹10,000 yearly on maintenance, keeping your operations running smoothly.
Hidden Cost #4: Noise and Environmental Concerns
In India, noise pollution is a growing issue, especially near residential areas or eco-sensitive zones. Cheap blowers, often lacking silencers or modern lobe designs, can be deafening—sometimes exceeding 85-90 dB. Retrofitting an acoustic hood (₹20,000–₹50,000) or facing fines from pollution boards adds to your costs. Plus, their inefficiency means higher power use, increasing your carbon footprint—a concern as India pushes for greener industries.
Opting for a quieter, eco-friendly blower from Akash Blowers, starting at ₹70,000 with optional acoustic hoods (₹20,000 extra), keeps noise low and aligns with environmental norms, saving you from penalties and upgrades.
Hidden Cost #5: Limited Versatility and Performance
A cheap ₹30,000 blower might work fine for basic aeration, but if your needs grow—say, handling high-pressure gas in a chemical plant—it’ll fall short. You’d need to shell out another ₹1,00,000–₹2,00,000 for a new unit. In contrast, premium blowers from Akash Blowers, ranging from ₹50,000 to ₹3,00,000, offer twin- and tri-lobe options that adapt to various tasks—think vacuum boosting or biogas handling—saving you from early replacements.
Hidden Cost #6: Lack of Support and Warranty
Buy a cheap Roots blower for ₹25,000, and you might get no warranty or support. If it fails, repairs could cost ₹15,000–₹25,000, with no help from the supplier. Reputable brands like Akash Blowers offer 1-2 year warranties and service within 24-72 hours, even for units priced at ₹60,000–₹1,50,000. This peace of mind can save you thousands in emergency fixes.
The True Cost of Ownership in Rupees
Let’s break it down with a real-world example in INR:
-
Cheap Blower (5 HP): ₹50,000 purchase, ₹1,00,000 annual energy (at ₹11,40/hr for 8,760 hours), ₹20,000 maintenance, 3-year life.
-
Year 1: ₹1,70,000
-
Year 3: ₹4,10,000 (plus ₹50,000 replacement)
-
-
Quality Blower from Akash Blowers: ₹1,00,000 purchase, ₹75,000 energy, ₹10,000 maintenance, 10-year life.
-
Year 1: ₹1,85,000
-
Year 3: ₹2,95,000
-
Year 10: ₹8,50,000
-
The cheap blower’s total cost of ownership (TCO) skyrockets, while the quality option saves lakhs over a decade.
How to Avoid These Hidden Costs
Here’s how to make a smart buy in India:
-
Focus on Quality: Spend ₹50,000–₹1,00,000 on a durable blower instead of ₹25,000 on a flimsy one.
-
Check Efficiency: Look for energy-saving designs to cut power bills.
-
Plan Maintenance: Pick models with low upkeep costs (₹5,000–₹10,000/year).
-
Match Your Needs: Ensure the blower suits your application—don’t overspend or underspec.
Why Choose Akash Blowers?
For Indian businesses, Akash Blowers offers a perfect balance of quality and value. With prices starting at ₹50,000 for small units and going up to ₹3,00,000 for heavy-duty models, their Roots blowers are built to last, thanks to 45+ years of expertise and ISO 9001:2015 certification. Whether you need a twin-lobe blower for ₹60,000 or a tri-lobe for ₹1,20,000, they deliver fast (24-48 hours) and back it with service across India. Check out their range at Akash Blowers to find the right fit for your budget and needs.
Conclusion
Cheap Roots blowers might save you ₹20,000–₹30,000 upfront, but their hidden costs—repairs (₹20,000+ yearly), energy waste (₹1,00,000+ annually), and downtime (₹50,000+ per incident)—can drain your profits. Investing in a quality blower from Akash Blowers, priced between ₹50,000 and ₹3,00,000, ensures efficiency, durability, and savings in the long run. Don’t let a low price tag fool you—spend wisely today to protect your business tomorrow.
Also Read
The Importance of Proper Lubrication in Twin Lobe Roots Blowers
Centrifugal Blower Buying Guide: What to Look for in 2025?
How to Select the Right Capacity Roots Blower for Your Industry?
Join Our WhatsApp channel to get latest news & Updates in blowers Industry Click Here
