Twin lobe blowers, also known as Roots blowers, are vital factory machines. They help with tasks such as wastewater treatment and aerial delivery. These machines provide a consistent supply of air, so they are essential for jobs that require a lot of air. But, just like any toy or machine, these blowers need to be maintained to ensure that they last a long time. If they are not maintained, they will break down quickly and cost a lot of money to repair. This guide will show you easy tips on how to maintain your twin lobe blower so that it works properly and lasts longer. By following these tips, you can have your blower running trouble-free for years to come.
What is a twin lobe blower?
Before we get into maintenance, it’s important to understand how the machine works. Twin lobe blowers have two fans that rotate simultaneously. These fans catch the air and send it from one place to another. This machine is different from other types of blowers because it gives the same amount of air every time it rotates. It is made of strong materials, so it does not get damaged quickly, but still it is important to take care of it so that the small parts inside it work properly and do not wear out. If we take care of it, it will work well and will also consume less electricity.
1. Listen to the company’s instructions
Every blower comes with a book. In that book it is written when to check it, when to put oil in it, and when to replace its small parts. We should read everything written in that book carefully and do all the work at the same time. The company tells all this so that our machine keeps running well, whether it is twin lobe or tri-lobe. If we do not listen to them, the machine may malfunction and it may get damaged quickly. Always use the parts and oil prescribed by the company.
2. Keep it clean
We should always keep our blower clean and inspect it regularly. Over time, dust and dirt can accumulate on it, and its internal parts, such as the fan and bearings, can also get dirty. This can cause the air to not move properly and the machine to overheat. To avoid this, clean the outside of the blower with a damp cloth after each use. Take time to inspect its internal parts to see if anything is stuck. Clean its air intake filter more often if there is a lot of dust around you. A clean blower works well and does not break down quickly.
3. Don’t forget to add oil
There are some small circular moving parts inside the blower, called bearings. These need oil to move smoothly. If we do not add oil to them, they will wear out and the machine will break down. We should always add good oil as prescribed by the company. Adding dirty oil can damage the machine further. Change the oil regularly and always check that the oil is in the correct amount. Over-oiling is just as bad as under-oiling, so do what the manual says. For tri-lobe blowers, which may have slightly different oil requirements, ask the company. Putting in the correct oil will make the bearings last longer and reduce the cost of repairs.
4. Check the moving parts
The parts that move around inside the blower are called bearings. They are always moving and bear weight, so they can wear out quickly. We should always check these bearings to see if they are making strange noises, shaking too much, or overheating. If the bearings are worn out, the fans will not be able to spin properly and the machine will break down. Also, the gap between the fans and the outer shell of the machine should be checked. If this gap is not correct, the air will not flow properly or something inside the machine may break. Use the proper tools to measure this space and make sure it is within the company’s specifications. If bearings appear to be worn, replace them immediately to avoid additional costs. For critical machinery, consider using bearings that are easy to replace.
5. Pay attention to noise and movement
If your blower is making strange noises or vibrating excessively, something is wrong. This could be because internal parts are not connected properly, something is loose, bearings are worn out, or internal fans are rubbing against each other. To find out what is wrong, listen carefully to the machine while it is running. If it is vibrating excessively, check to see if the rotating parts are properly balanced. Balancing the machine while it is off may correct this problem. Also, check to see if the machine’s parts are properly connected, as vibrations can occur if they are not properly connected. By fixing these problems quickly, the machine will not get damaged much and will last longer.
6. Take care of the air filter and rubber rings
The blower has a mesh called the air filter. It prevents dust and dirt from entering the blower, which can damage the internal parts. If the filter gets dirty, the air will not enter properly and the blower will have to work harder. So, always keep the filter clean or replace it, especially in areas where there is a lot of dust. Similarly, the blower has some rubber rings called seals. These prevent the air from escaping. If these get damaged, air will start leaking and the machine will not work properly. So, always keep the seals in good condition. If the filter and seal are in good condition, the blower will work well and will not break down quickly.
7. Do as much as you are told
Every blower has a limit as to how hot it can get, how much pressure it can bear, and how fast it can rotate. We should always run the blower within this limit. Overworking your machine will overheat, parts will wear out faster, and it may even break down. Keep an eye on the meters and sensors on the machine to make sure the blower is working properly. If you find your blower is always overworking, consider purchasing a larger blower, such as a tri-lobe blower, which is more efficient and less noisy. Your blower will last longer if it is operated properly.
8. Fix it immediately when something seems wrong
If you hear a strange noise, lack of air, or a jam in your blower, something is wrong. This could be because parts are not connected properly, the machine is running slowly, it is rotating in the wrong direction, or there is too much pressure on it. Always pay attention to how your blower works, and if something seems wrong, use the tools to fix it. For example, if the drive belt is slipping or the pipes are leaking air, the machine will not work properly. If the gaps between the internal parts are not proper, the machine can overheat. Repairing these problems immediately can prevent a major breakdown and keep the machine working properly.
9. Get help from the right people
If there is a major problem with the blower or a difficult task, always seek help from people who know about it. The companies that manufacture these blowers are often willing to help and have the parts. Choose people who have fixed similar blowers before. They can come and inspect your machine and catch even small problems that you may not notice. This can save you from big expenses later. If your machine is very old, consider buying a new machine that consumes less power and is easy to maintain.
10. Take care of it in advance
The best way to make your blower last longer is to take care of it in advance. Make a schedule of when you need to inspect it, clean it, oil it, and replace parts. For essential jobs, keep a backup blower ready in case one breaks down. A well-maintained blower not only works better, it also saves money and you can rely on it.
A final word
Caring for a twin lobe blower may seem daunting, but if you follow the above tips, your machine will last for years. Regular maintenance keeps the machine running smoothly, reduces energy costs, and prevents the machine from breaking down quickly. Therefore, it is important to take care of your machine. If you need more information about twin lobe blower maintenance or need information about a new model, contact reputable companies or seek professional advice. Always keep your machine in good condition and working without any interruption.
Also Read
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