Sludge Dewatering Machine
AKASH Sludge Dewatering Machines are advanced systems designed to efficiently separate solid and liquid components of sludge, facilitating easier and more cost-effective disposal. These machines utilize Multi-Disc Screw Press (MDSP) technology to achieve high dewatering performance with minimal energy consumption.
Sludge Dewatering Machine
Sludge dewatering is a vital wastewater process that separates solids from liquids, reducing sludge volume for easier, cost-effective disposal. Dewatering equipment processes sludge so liquids go to ETP or STP for treatment, while solids are disposed of per environmental regulations. This reduces operational costs, handling, and transportation requirements. The sludge dewatering press is an efficient, economical solution supporting sustainability and compliance. AKASH Sludge Dewatering Machines offer high performance, durability, and reliability, providing industries and municipalities with effective, efficient wastewater management solutions while optimizing environmental and operational outcomes.
Product Details
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Features
- High solids recovery with low cake moisture content
- Continuous / automatic operation possible
- Low energy consumption per ton of sludge processed
- Modular & compact design, footprint optimized
- Robust construction for harsh sludge environments
- Easy maintenance & access for inspection
- Corrosion / abrasion resistant materials for wetted parts
- Integrated polymer dosing & mixing for better dewatering performance
- Reliable performance under variable sludge feed characteristics
- Quick startup / shutdown cycles
SCOPE OF SUPPLY (Sludge Dewatering Machine)
A. Dewatering Unit
- Main dewatering machine (screw press / filter press / multi-disc / belt press etc.)
- Housing, frame, shafts, screws / discs / belts, internal components
B. Conditioning & Feed System
- Sludge feed pump(s)
- Polymer preparation and dosing system
- Mixing / flocculation tank, mixer, control valves
C. Accessories & Piping
- Inlet & outlet piping stubs, interconnecting pipework
- Filtrate return lines, wash water lines
- Non-return valves, discharge conveyors / cake handling arrangement
D. Instrumentation & Controls
- Pressure gauges, flow meters, level sensors, temperature sensors
- Control panel with PLC / HMI, motor starters, VFDs etc.
- Safety interlocks, alarm system
E. Documentation & Testing
- Factory acceptance testing (FAT) report
- Operation & Maintenance (O&M) manual
- GA / dimensional drawings, parts list, wiring diagrams
- Material test certificates, guarantee / warranty papers
Applications of Sludge Dewatering Machine
AKASH Sludge Dewatering Machines, featuring the Multi Disc Screw Press (MDSP) technology, are engineered for efficient solid-liquid separation. Their low power consumption, self-cleaning mechanism, and compact design make them ideal for a wide range of industrial and environmental applications.
- Water & Wastewater Treatment Plants: Efficient separation of solids and liquids in ETP/STP systems, reducing sludge volume and disposal costs.
- Food Processing Industry: Handling organic waste and by-products, ensuring compliance with environmental regulations.
- Chemical & Petrochemical Industry: Managing oily and fibrous sludge, minimizing environmental impact.
- Pulp & Paper Industry: Dehydrating black liquor, de-inking sludge, and other fibrous residues.
- Textile Industry: Processing dyeing and finishing sludge, reducing water content for easier disposal.
- Municipal Waste Management: Dehydrating sewage sludge, facilitating cost-effective and compliant disposal.
- Agriculture & Aquaculture: Processing organic waste and by-products, converting them into usable forms.
- Pharmaceutical Industry: Managing pharmaceutical waste, ensuring compliance with environmental standards.
Years Industry Experience
Clients across India
Reapt Client Rate
Cities in PAN India
Blowers Installed
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FAQs
It’s a device that separates liquid and solid parts of sludge for easier and cost-effective disposal.
No, it only separates solids and liquids; liquid is treated separately in ETP/STP.
It minimizes sludge volume, reduces disposal costs, and supports environmental sustainability.
The liquid is sent to an Effluent Treatment Plant (ETP) or Sewage Treatment Plant (STP) for treatment.
Yes, it’s one of the most economical methods for sludge handling and disposal.